Sorry for taking so long to complete this project but sub zero temps don't allow working in my garage without gloves etc. I have no lathe or milling machine but do have a heavy 1/2” drill press I can use with x-vise and home made adapters to turn items using files to shape. The 1/2” long thumb screws were first turned in drill press with file to remove about 3/16 of threads then hand filed to length (about 3/8”) to fit into the insert while allowing slight compression of the rubber washer to prevent its loosening due to vibration.
This conversion retains all the properties of the original DAS connection, while allowing the return to the Uukha Factory ILF fittings if needed. Thumb screws are retained in the riser when limbs are removed just like in the original DAS arrangement.
The insert lower cylinder needs to be about .05 to .07” shorter to allow some additional rubber compression and allow for tolerances. I have 4 DAS risers and depending on age the rubber pads can be less thick or of perhaps a different material. In some risers the insert bottomed out while just in contact with the rubber pad others allowed a bit more compression.
I used a newer DAS 21 purchased about a year ago as the test riser. With the SX50 long limbs a 66” bow. Just did some quick shooting in the blowing snow today to confirm it worked okay.
Pictures show limb with insert, Connection made up and finally a comparison of the new short thumbscrew vs the factory DAS originals.